Item No:
CVO-5-DBLTRAP105Pkg (120V Standard)

CVO-5-DBLTRAP105Pkg-220V (220V Optional)

PACKAGE SPECS

SYSTEM FOOTPRINT DIMENSIONS

OVEN MANUAL

NATIONAL CERTIFICATION

VACUUM PRESSURE CHART

PUMP MANUAL

DECLARATION OF CONFORMITY

SAFETY  CERTIFICATION

Supplemental Installation & Operation Manual

Two Cascade CVO-5 vacuum ovens powered by a single Agilent IDP15 9 cfm oil free scroll pump is set-up for high throughput with deep vacuum and large off-gas loads. The MAXTRAP105 is a -105°C cold trap that extends time between pump maintenance and traps contaminants. The system components are NRTL Certified.

The CVO-5 vacuum oven offers incredible temperature stability for vacuum drying and purging of pharmaceuticals, botanicals, slurries, or any temperature sensitive material. This vacuum oven will liberate solvents, water or other unwanted compounds in a small batch, R&D, laboratory environments.

The system is mounted on industrial-grade, mobile racks for mobility and ease of cleaning the laboratory. Casters are lockable.

Vacuum oven and pump are connected via our MAXEVAP connection kit – giving water, solvents, surfactants, any outgassing material the largest exit path off the product and out of the oven. The MAXEVAP connection kit features a large 1″ diameter oven exit port, KF-25 lines and a KF-25 precision adjustable vacuum valve to reduce purge and dry times. Our KF-25 pump manifold allows both ovens to be sufficiently powered by a single vacuum pump.

The MAXTRAP105 provides a high thru-put cold trap.

• Two each Cascade Sciences CVO-5 vacuum ovens
• A total of 10 each removable, height adjustable aluminum shelves
• The clean, quiet Agilent IDP15, 9 CFM oil-free scroll vacuum pump
• Cascade’s MAX EVAP Connection Kits on each oven for large exit path, vapor flow
• MAXTRAP105, -105°C cold trap with approx 3 quart capacity
• Heavy-duty mobile industrial racks for ovens, pump and trap

CVO-5 Vacuum Oven Features

• NRTL Certified by TUV
• 5 each adjustable shelves per oven (10 total)
• Stable temperature control. Digital temperature readout with temp sensor INSIDE the oven
• Bright LED lights in window for visibility of sensitive material
• Touchscreen LED Control Panel with adjustable settings
• Smooth, quarter-turn vacuum and vent valves
• Rear KF-25 port allows for rapid MAX EVAP purging or running feedthroughs inside oven for monitoring
• 120V or 220V power options are available
• Quality Tempered Rated Glass NGI-US to ANSI Z97.1.2007 156CFR/201 11 SGCC -2577 ½ UA
• Adjustable leveling feet insure your unit sits solid and level in the workspace

Agilent IDP15 Oil-Free Scroll Pump Features

• Quiet. Less noisy that diaphragm or oil-rotary vane pumps
• Oil Free. No Inlet / Exhaust Filters Required
• Hour Meter For Tracking Service Intervals
• 1 Year Warranty
• NRTL Certified
• Expert Rebuild/Maintenance Available from Cascade
• Maintenance is the replacement of a single interior tip seal. Order our IDP15 Tip Seal Replacement Kit or ask us about our maintenance service.
• Pull Deeper Vacuum / Better Vapor Tolerance With Gas Ballast Positions. The IDP15 has two gas ballast ports that assist the pump in handling condensable gases such as water vapor, or other gaseous products that become liquids or solvents when reaching atmospheric pressure.

MAXTRAP 105 Cold Trap

• Temperatures to -105°C
• UL & CSA Certified
• Eco Refrigerants
• 4 ft of 1″ Dia Vacuum Tubing with KF-25 Flanges on each end, KF-25 clamps, centering rings
• Large KF-25 Inlet & Outlet
• Stainless Steel COLDWELL Trap Insert

The Cascade Difference

Vacuum ovens have been around for decades. Basic vacuum ovens are mass-produced and sold by many large laboratory equipment distributors. But there are key differences between Cascade and other less costly, often imported vacuum ovens:

Exceptional Temperature Control & Stability
The Cascade CVO-5 uses a unique control logic not found in most lab grade vacuum ovens. The temperature probe is INSIDE the oven, which minimizes temperature overshoot and delivers best-in-class temperature stability and uniformity particularly in the low temperature ranges. Accurate, stable temps throughout the CVO-5 eliminate hot and cold spots, making accurate use of every inch of shelf space.

Touchscreen LED Smart Controller
The CVO-5 controller is a flat panel touch screen with built-in, controls that minimize temperature overshoot. When the oven door is open, the controller will wait and not aggressively call for heat to attempt to keep the oven interior stable. When the oven is being vented, the controller will pause as to not over-react and overshoot temperature during this temporary event.

• Read Temperature in degrees Celsius or Fahrenheit
• Read Vacuum in Torr or Inches of Mercury

Independent Overtemp Failsafe Protection
The Cascade Sciences CVO-5 is equipped with a heating cutoff system that will automatically stop power to the heaters when the oven shelf temps exceed 392°F or 200°C. This protection system will provide peace of mind for overnight processing or unattended vacuum bake outs.

NRTL Certification #U8 170464972 077. No Extra cost.
The CVO-5 Vacuum Oven comes certified by the Nationally Recognized Test Lab, TUV. This certification is a requirement by many municipalities and is often an extra charge on low cost ovens.

• CAN/CSA-C22.2 No. 61010-1:2012
• +UPD No. 1:2015-07 + UPD No. 2:2016-04
• CAN/CSA-C22.2 No. 61010-2-010:2015
• UL 61010-1:2012/R:2016-04
• UL 61010-2-010:2015
• EN 61010-1:2010
• EN 61010-2-010:2014

Rigorous Quality Assurance in an ISO Certified, USA Manufacturing Facility
Cascade Sciences manufactures our ovens in Oregon, USA. We are proud of our ISO 9001 Certification/Accreditation. Each oven completes a series of quality assurance procedures before shipment.

• Chambers are vacuum tested after welding for vacuum integrity
• Electrical & mechanical safety is thoroughly tested in compliance with TUV requirements
• Functional testing verifies user settable items consistent with most lab protocols/usage models
• Temperature verification includes calibration & temp chamber uniformity following ASTM standards
• Units are cleaned and packed in ISTA tested, certified packaging materials

Equipped for Inert Gas Backfill. Built-In Safety Relief
Introduce inert gasses such as nitrogen, argon, helium, etc. as part of your process via the ¼” rear vent barb. The maximum backfill pressure is 15PSI. In an overpressure situation, a simple, built-in safety relief allows gasses to escape via a spring loaded tempered window.

Flexible Pumping / Feedthru Connection Ports
The CVO-5 ovens offer two different vacuum oven connection points. The standard connection is a 3/8^th dia barb located at the rear of the oven. It is connected to the vacuum valve level on the front control panel. For even faster evaporation, this package includes the upgraded MAXEVAP connection kit. The MAXEVAP connection kit secures to the oven’s rear 1” dia KF-25 port located on the back center of the chamber. The MAXEVAP connection never reduces flow by continuing with 1” diameter vacuum rated clear lines, a 1” dia KF-25 side mounted vacuum valve and KF-25 fittings and hardware. This KF-25 port can also be used to run temperature feedthrus, or monitoring sensors inside the vacuum chamber during processing.

Ergonomically Designed, Easy Quarter-Turn Valves
For anyone that has struggled with consistently turning the small, round, low-quality vacuum/vent valves, relief is in sight. You will love our large, quarter-turn vacuum/vent valves. Your wrists will thank you!

ANSI Rated Tempered Glass + USA Made Steel
Cascade ovens are made in Oregon, USA with high quality materials. Our glass is NGI-USA Tempered and certified to ANSI Z97.1.2007 16CFR / 201 11. Our door handles are rugged brushed steel, not plastic. Our vacuum vessels are constructed with American made steel. We’ve tried lower cost, imported steel. But over time, vacuum chambers made of lesser quality/lower tolerance material cannot withstand the flex and pressure changes of vacuum pumping/venting/purging. This can deteriorate vacuum integrity and the oven will lose its ability to hold vacuum.

Door Gasket Options – Ideal For Your Process
Cascade’s vacuum ovens come standard with a cured Silicone gasket. Ask us about the variety of door gaskets we can supply based on your application: Silicone, BUNA, Viton, Flourasilicone. Gaskets will eventually wear out. It’s ideal to keep a few spares on hand.

FACILITY SPECIFICATIONS

Recommended System Circuits for CVO-5 DOUBLE UP with MAXTRAP105

120V CONFIGURATION

3 each 120V/1ph/20AMP Circuits
#1 circuit for CVO-5 vacuum oven
#2 circuit for CVO-5 vacuum oven
#3 circuit for IDP15 vacuum pump and MAXTRAP105

220V CONFIGURATION

2 each 220V/1ph/20AMP Circuits
1 each 120V/1ph Circuit for MAXTRAP105 (not available in 220V)

Model CVO-5 Vacuum Oven (Package Includes 2 ovens)

VOLUME

4.5 Cubic Ft.

SHELVING

Includes 5 removable, adjustable (recommend 8 MAX per oven)
Surface Area: 18″W x 24″D
Weight Capacity: 50 lbs per shelf

OVEN INTERIOR

18”W x 24”D x 18”H (457mm x 609mm x 457mm)

OVEN EXTERIOR

25” W x 33.1” D x 33.1”H (635mm x 841mm x 795mm)

WEIGHT

360 lbs / 163.3 Kg

TEMPERATURE RANGE

Operating Range: Ambient +26°F to 302°F / Ambient +14.4°F to 150°C

TEMPERATURE UNIFORMITY

@ 105°F +/- 2.0°F
@ 200°F +/- 3.6°F
@ 300°F +/- 5.5°F

@ 40°C +/- 1.0°C
@ 90°C +/- 2.0°C
@ 150°C +/- 3.0°C

TEMPERATURE STABILITY

@ 105°F +/- 0.2°F
@ 200°F +/- 0.4°F
@ 300°F +/- 0.2°F

@ 40°C +/- 0.1°C
@ 90°C +/- 0.2°C
@ 150°C +/- 0.1°C

HEAT UP FROM AMBIENT TO STABILIZATION TIME

To 105°F (40°C) 60 minutes
To 200°F (90°C) 126 minutes
To 300°F (150°C) 180 minutes (170 minutes for 220V version)

COOL DOWN TIME

From 105°F (40°C) 345 minutes
From 200°F (90°C) 285 minutes
To 300°F (150°C) 335 minutes (460 minutes for 220V version)

*Temperature performance specifications are preformed in empty ovens. Performance can vary in ovens containing product, ambient lab conditions.

VACUUM VALVE

¼ Turn Lever on control panel or use MAXEVAP side mounted vacuum valve

VENT VALVE

¼ Turn Lever

INTERIOR LIGHTING

LED Strips (Rated to 150C)

GLASS WINDOW

Tempered NGI-US to ANSI Z97.1.2007

VACUUM GAUGE

Digital, selectable to ready in inches mercury (Hg) or torr, mtorr

CONTROLLER

Touch Screen
Accurate Within 1°F
Independent Overtemp Failsafe
Easy updates with USB port

PORTS (REAR)

Vacuum = 3/8^th Barb
Vent = ¼” Barb
Auxiliary KF-25 Port connects MAXEVAP connection kit

INERT GAS INTRODUCTION

Yes. Via ¼” Vent Barb
15 psi max inlet pressure

POWER

110V – 120V / 1ph / 14A 50/60Hz
Cord Included
NEMA 5-15 Power Outlet

1105 BTU/hr
Rating at max power

220V – 240V / 1ph / 7A 50/60Hz Available
Cord Included
NEMA 6-15R Power Outlet

1228 BTU/hr
Rating at max power

INCLUDED ACCESSORIES

5 Shelves
20 Clips
4 Leveling Feet
Power Cord

DOOR GASKET

18” x 18” Cured Silicone
Temp Silicone rated to 446°F(230°C)

SHIPPING DIMENSIONS

41”L x 41”W x 45”H
Class 85
Shipping Weight: 449 lbs / 204 Kg

CERTIFICATIONS

ISO 9001
NRTL TUV #U8 170464972 077
CAN/CSA-C22.2 No. 61010-1:2012
+ UPD No. 1:2015-07 + UPD No. 2:2016-04
CAN/CSA-C22.2 No. 61010-2-010:2015
UL 61010-1:2012/R:2016-04
UL 61010-2-010:2015
EN 61010-1:2010
EN 61010-2-010:2014

WARRANTY

1 Year (gaskets not included)

Agilent IDP15 Pump

220V-230V/1ph/3AMP
120V/1ph/5AMP
*m/sec AMP surge at start up
Noise level: 50dBA ±2dBA
Operating Temp: 5°C-40°C / 41°F-104°F
Oil-Free, Scroll
9 CFM
10 x 10^-3 Torr
Intake Connection KF-25
L 19.08” x W 9.22” x H 14.3”
Weight; 75 lbs

MOBILE RACK

Overall Dimensions – see dimensional drawing

MAXTRAP105 Cold Trap

COLDWELL STAINLESS TRAP INSERT:

KF25 Inlet & Outlet

3 Quart Capacity (2839 mliters)

Viton Gasket

Neoprene Insulator Cap

LABCONCO -105°C MECHANICAL BASE:

115V / 1ph / 13 AMP (60Hz)

Cord Included

CFC / HCFC Free Refrigerants

DIMENSIONS:

inches 24.1 W x 23.9 D x 12.6 H
cm 34.3 x 59.7 x 30.5

*Requires 800ml (~ 3.5 cups) of transfer fluid
(ethanol, glycol, cryo-cool fluids)

CONNECTIONS:

1 each 4′ KF-25 flanged vacuum rated line
1 each KF-25 Centering Ring
1 each KF-25 Clamp

WEIGHT:

COLDWELL Stainless Trap: 14 lbs
Mechanical Base: 139 lbs
Shipping Weight: 190 lbs